The Double-Beam Thermal Calendering Spunbond Line, which is abbreviated as SS, is a complete nonwoven fabric manufacturing system centered on double-layer spunbond web layering and thermal bonding technology. Its final nonwoven fabric exhibits enhanced strength and uniformity, representing the optimal balance between cost and performance.
Flexibility & Customization
1. Through adjustment of spinnerets, stretching parameters, etc., the nonwoven equipment can produce products with diverse grammage (10-200g/m²) or functionalities to respond to varied market demands.
2. The equipment width can be customized to product specifications, further accommodating client factory layouts to ensure future expansion readiness.
High Automation & Intelligence
1. Full-process automated control from melting and extruding to winding and packaging, minimizing manual intervention to enhance operational stability.
2. Intelligent monitoring systems, real-time sensors, and feedback mechanisms optimize process parameters (e.g., temperature, pressure), ensuring consistent quality while reducing defect rates.
Energy Efficiency & Eco-Friendliness
1. Spunbond technology primarily utilizes thermal energy and pneumatic systems, achieving lower energy consumption with zero liquid discharge, qualifying as an energy-efficient process.
2. Recyclable materials like PP align with sustainability trends, particularly in eco-friendly packaging applications.
Demonstrated Expertise & Strong Supply Chain
1. Control components feature precision manufacturing, superior performance, and reliable technology.
2. Key parts incorporate globally renowned brands (e.g., Siemens, Enka)
Major Configurations of Equipment
|
Raw Material Feeding & Mixing Unit |
2set, dual-mode automatic feeding (volumetric/gravimetric) |
|
Extruder |
2set, heated by cast aluminum blocks or far-infrared systems |
|
Co-Extruder |
2set, for recycling ensuring 100% material utilization |
|
Filter |
2set, dual filtration units |
|
Metering Pump |
2set, determines production capacity and fabric grammage |
|
Spinning Die |
2set, Melt distribution method: coat-hanger type |
|
Spinning Components |
2set, 4 modular sections |
|
Quenching and Drawing System |
2set, air distribution through perforated stainless-steel plates |
|
Stretching System |
2set, negative-pressure stretching |
|
Diffuser |
2set, Diffusion mode: fiber separation |
|
Web Former |
1set, process speed: 10~450m/min |
|
Calender |
1set, operating speed: 10~450m/min |
|
Winder |
1set, designed speed: 10~450m/min |
|
Slitter |
1set, designed speed: 10~1000m/min |
Product classification